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| We have a large selection of ready made in house dies to choose from!
Good die cutting always starts with good die making. We make our own steel rule dies. This allows a quicker turn around and when changes are required, they can be done in minutes.
Die cutting can be used to create pocket folders or cut a window or an image out of a cover. It can be used to cut slits, slots, and intricate designs.
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| Die Cutting and Steel Rule Die Making Terms and Descriptions: |
| Gripper Edge: |
The edge that will be pushed or pulled against the stop on the press. |
| Guide: |
The sides of an uncut press sheet. |
| Grain: |
Always indicate grain direction, even if it looks obvious. Main final fold works best with the grain. However, greater strength can be achieved with a score made perpendicular to the grain. |
| Scoring: |
Facilitates crisp, clean folds. |
| Perfing & Micro Perfing: |
Perforating. Slotted seams allowing portions of the stock to be torn out. Great for tear out reply cards, business cards, or laser forms. Let us know your end use so that we can make recommendations. |
| Kisscutting: |
We do flat sheet labels and stickers. |
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Die Cutting and Steel Rule Die Making Recommendations:
- Always clearly mark proper lot changes.
- Uncut press sheets are more consistent and easier for us to die cut than trimmed paper edges.
- We prefer head-to-head layouts for two-up pocket folders.
- Minimum of 3/8" gripper edge is recommended. If you need less, consult us first.
- Clearly mark gripper and side guide on an uncut press sheet.
- Include detailed artwork, accurate die line, and/or samples with positioning.
- Any type of film layout will do. A press sheet is helpful for exact dimensions so that we can hit color breaks and other critical areas.
- When tight registration is indicated, position the grip and guide as close to the image as possible.
- Scoring on stocks less than 6 point is not recommended.
- Placing a die cut closer than 1/4" from the edge will weaken the sheet.
- Do not remove large areas from pieces that will have to withstand a lot of handling or that must go through a printer.
- Letter press creasing (matrix or hot scoring) finishes a job with the best quality.
- Take into consideration bleeds and wrap arounds.
- Always include a ruled up press sheet.
- Provide us with your production counts.
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